Award of the Best Innovation 2004
 
Award of the Best Price Value 2005


23.0 Injection Parts Processing Information

23.1 Injection Parts Cost Reference:

  Delivery Day
Inline Pad
KP (PC) EP (PC) WB
Upper(PC) Palm(PC)
Hockey Mask
KP (PC) SHIN (PC) Helmet (PC)
Soccer Shin (PC)
Prototype 3~7 $ 420 $ 400 $ 380 $ 420 $ 550 $ 860 $ 2,200 $ 440
Copy Tool $ 480 $450 $ 420 $ 450 $ 660 $ 960 $ 2,700 $ 580
1-18 Pieces 3~7 $ 34 $ 31 $ 26 $ 26 $ 44 $ 70 $ 140 $ 42
Inject Tool 30~60
1*4 Cavity $ 7,800 $ 7,400 $ 7,400 $ 9,500
1*2 Cavity $ 6,100 $ 5,600 $ 7,800 $ 13,200 $ 6,860
KP-2 EP-2 $ 8,200 $ 7,600 $ 26,500
Compress Tool 20~28 $ 650
Parts cost/pc USD $ 0.14 $ 0.12 $ 0.12 $ 0.08 $ 0.26 $ 0.42 $ 1.60/$ 2.16 $ 0.16

Above information for reference only.

23.2 Molds Material Shrinkage Rate:

Material Specifications Average % R' % (Per Flow) R'% (Across Flow)
Nylon (PA66) 1.35% 1.2% 1.5%
Nylon + Glass Fiber (PA66+GF) 0.55% 0.4% 0.7%
PE BAX (7233) 1.20% 1.1% 1.3%
PC + ABS (C1200HF-100) 5.7%
PC CALIBRE (302-5) 0.6%
PU (BASF 1164D) 0.2%
ISO PLAST 101 0.4%
ISO PLAST 101 LGF40 0.1%
PE POLY Ethylene 1.5%
PP POLY Propylene 1.5%
ABS ABUTANT Butyl Styrene 0.5%
ZYTEL ST-800 1.50%

23.3 Injected /Compression Molds Cavity:

Cavity Tool Core
Cavity Tool Core with Slide
Over Mold Insert Tool
Over Mold Insert Tool with Slide
2 Color Injected Tool
Compressed Casting Tool

Copyright 2006-08. All Rights Reserved.


Award of the Quality performance 2002
 
Award of the Best Quality 2003